Load Calculations & Tips for Using Step Motors Applications by MOONS'
Load Calculations & Tips for Using Step Motors
• Load Calculations
Torque load (Tf) Tf = G * r G: weight r: radius  Inertia load (TJ) TJ = J * dw/dt J = M * (R12+R22) / 2 (Kg * cm) M: mass R1: outside radius R2: inside radius dw/dt: angular acceleration 
• SpeedTorque Characteristics
The dynamic torque curve is an important aspect of stepping motor’s output performance. The followings are some keyword explanations.
A. Working frequency point express the stepping

B. Start/Stop region: the region in which a stepping motor can be directly started or stopped.
C. Slew Range: the motor cannot be started directly in this area. It must be started in the start/stop region first and then accelerated to this area. In this area, the motor can not be directly stopped, either. Otherwise this will lead to losingstep. The motor must be decelerated back to the start/stop region before it can be stopped.
D. Maximum starting frequency point at this point, the stepping motor can reach its maximum starting speed under unloaded condition.
E. Maximum running frequency point at this point the stepping motor can reach its maximum running speed under an unloaded condition.
F. Pullin Torque: the maximum dynamic torque value that a stepping motor can load directly at the particular operating frequency point.
G. Pullout Torque: the maximum dynamic torque value that a stepping motor can load at the particular operating frequency point when the motor has been started. Because of the inertia of rotation the Pull Out Torque is always larger than the PullIn Torque.
• Calculate the Acceleration Torque
The torque meeded to accelerate the system inertia is often larger than the friction torque of the load. This limits how quickly the load can be accelerated. As shown by the following graph: the dynamic torque  
A. Accelerated Motion of Straight Line  
B. Exponential Acceleration (1). Generally TJ0 = 70%Tm0, TJ1 = 70%Tm1, TL = 60%Tm1 (2). tr = F4 * In [(TJ0TL)/(TJ1TL)] (3). F (t) = F2 * [1 – e^(t/F4)] + F0, 0F2 = (TLTJ0) * (F1F0)/(FJ1TJ0) F4 = 1.8 * 105 * J * q * F2/(TJ0TL) 

Note: J is the rotational inertia of motor rotor plus the load, q is the angle of each step, it equals the
step angle of stepping motor when motor runs in full step.
• Reduction of Vibration and Noise
In a nonloading condition, stepping motors may appear to have vibration or even lose steps when themotor is running at or close to resonant frequency. Solutions for these conditions include:
A. Have the motor operate outside of this speed range.
B. Microstep is used for increasing a motor’s step resolution. By adopting the microstep driving
method, you can divide one step into multiple steps thereby reducing the vibration. This is
accomplished by controlling the motor’s phase current ratio. Microstep does not increase step
accuracy. However it will allow a motor to run more smoothly and with less noise. When the motor
runs in half step mode the motor torque will be 15% less than running in full step mode. If the motor
is controlled by sine wave current the motor torque will be reduced by 30% if using the same peak
current.
C. Use 0.9° 2 phase step motor, or a three phase step motor.